Manipulator for Coating of Piston Rings

Manipulator for Coating of Piston Rings


The new automatic two axis manipulator, Model XM-600, developed by Metallizing Equipment Co comes with job rotation arrangement for coating on piston rings. This is designed for high volume production with uniform coating thickness to economise the coating cost in terms of the consumption of powder and time. The system assures controlled two-axis gun manipulation for consistent and precise coating. The two-axis manipulator is fitted with two servomotors and spray distance adjustment slider. The tailstock has a special feature, which takes care of the increase in the mandrel length due to thermal expansion during the coating operation. The machine is packed with lot of flexibility and safety features. The spray gun is mounted on the manipulator to cover the entire mandrel length of the piston rings. All the sequence of operations is controlled by a touch screen PLC. The job spray length and spray angle can be varied by feeding the data in MMI. For different jobs and sizes, the company can provide special manipulators integration with thermal spray systems like plasma, HVOF, flame and arc spray, etc.

  • Start positioning and Flame stabilising control; Setting of pre heat parameters
  • Powder On/Off control and Stabilising delay
  • Angle of spray with respect to job axis
  • Coverage of various job diameters
  • Integration with external metallising system for controlling the start/stop of gun and powder
  • External interlocking for safety, which will shut down all movements if triggered
  • Remote pendant provision for checking/setting up the movements manually; and
  • Operator safety switching facility to avoid any injury while working with loading/unloading of job

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