Plate Cleaning Shot Blasting Machine

Plate Cleaning Shot Blasting Machine

Surface International

Surface International manufacture Plate Cleaning Shot Blasting Machine. The Plate Cleaning Shot Blasting Machine consists of multiple centrifugal blast wheels each of them driven by individual motors to give a thorough cleaning. The jobs kept on suitable conveying system with variable speed drive. The jobs enter the blast cabinet for cleaning from abrasives fired by multi-wheels for homogenous finish. The duly shot blasted components come out from the exit vestibule of the cabinet. These machines are fully equipped with abrasive recovery, abrasive cleaning system, dust collector, control panel and manganese lining.

The Blast Cabinet is lined with High Manganese rolled plate tiles in overlap style for adequate protection of the base plates. The Perforated High Manganese Casted Sheet is placed above Screw Conveyor line for protection purpose. Rubber Curtains are provided in the inlet and outlet Vestibules to stop escaping Abrasives. The Roller inside Blast Cabinet is lined with replaceable High Manganese Steel sleeves.

The Service Door is provided in Blast Cabinet with Safety features. A Sensor is provided at Vestibules to start the Blast Cycle, when the job reaches the blasting zone. This saves power as well as wear & tear on the blast cabinet interiors when the sheet is not in the blast cabinet. If the sheets or blast components are not fed into the machine for some reason the solenoid valve controlling flow of shots stop abrasive feed to avoid wear & tear of blast cabinet & the machine comes to power saving mode. The Blast Wheel 4 Nos. / 6 Nos./8 Nos. are fitted on Blast Cabinet to cover Shot Blasting of Plates. A suitable capacity of Bucket Elevator is provided for transferring Shots to Rotary Screen Separator. The Rotary Screen Separator cleans the Abrasives and removes oversize shots as well as dust particles and only permits appropriate size of shots to be fed in the Blasting Wheels.

All Blast Wheel Stations are provided with Shot flow control Valve for regulating Shots flow rate to the Blast Wheel Unit. A Reverse Pulse Jet dust collector with pleated cartridge is provided for continuous dust extraction from blast cabinet . The function of Dust Collector is to keep Blast Cabinet adequately ventilated and also remove dust particles and small size of Shots from Abrasive. The operation of entire machine is sequentially programmed by PLC mounted in Control Panel. The PLC shows working status of machine, No. of Hours Machine run for maintenance requirement and various Trouble Shooting requirements. PLC Program is designed to suit customer’s requirement.

The machine is suitable for cleaning of Steel plates, Pre-fabricated sections & Automobile structure etc. It is capable of imparting surface finish SA 2.5 & SA-3. The loading and unloading system for job can also be provided to suit customers.

The Blast Wheel provided is coupled with Blast Motor through Bearing Housing. The Blast Wheel is precision machined on CNC’s & VMC’s dynamically balanced and hardened to 55 HRC by scientific Hardening Process. Blades (8 Nos.) are provided with Hi Moly., Hi Chrome composition giving longer life. The Control Cage Impellers are also made of Hi Moly, Hi Chrome. All liners of blast wheel casing are made from 11-14% Mn steel with work hardening property & long trouble free life.

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